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Sopara ThermalWorks™:
Industrial Infrared Ovens

Fully bespoke solutions  to guarantee
thermal performance, process stability and control of
industrial risks.

Industrial applications

Static ovens, Infrared tunnels, Multi-panel configurations

Airflow calculated to remain below one quarter of the LEL, low-velocity air supply and air preheating to maintain thermal homogeneity and operate outside ATEX conditions.

Insulating air gap between the hot zone and the external envelope: every heat loss is an energy loss and added cost. Energy stays where it needs to act.

Short, medium and long-wave IR, efficiency >90%, inertia <5 s, up to 132 zones/m² for homogeneous heating of 3D variable-thickness parts.

Heavy-duty telescopic rails, sectioned panels and access designed from the start: a single person can intervene without specific tooling.

Close to 100% of the internal surface covered with reflective and insulating elements: thermal homogeneity guaranteed and energy efficiency up to 70%.

Stainless steel belts, bars, rollers or linear rails, bespoke-designed to accompany every product in dynamic continuous or static treatment.

Infrared pyrometers, thermal cameras, solvent concentration probes and measurement redundancy feed the multi-zone regulation PLC in real time.

The HMI touchscreen displays your oven at full scale: zones, power and alarms visible instantly.

Safety and compliance

Case study 1

World-first infrared decarbonisation oven for high-grammage PVC

The industrial challenge

Decarbonise a highly energy-intensive PVC gelation process on significant thicknesses, without degrading product quality or slowing throughput, within a constrained existing industrial environment.

The technological achievement

  • Unique worldwide hybrid infrared oven (Short-wave IR + Medium-wave IR)
  • Complete gelation in 7 seconds
  • Power densities up to 350 kW/m²
  • Thermal efficiency close to 70% (vs ~20% with hot air).
  • Complex airflow in confined volume (low-velocity supply and localised extraction) with air renewal every 2 seconds

The impact

Energy consumption

Footprint reduction (7 m vs 40 m)

Innovative, premium finished product

Case study 2

Infrared oven for solvent evaporation in a critical environment (ATEX)

The industrial challenge

Process a glass fibre impregnation containing up to 80% solvents, requiring rapid evaporation (up to 200 kg/h) with stringent safety and throughput constraints — in a context where a competing solution had caught fire after 6 months of operation.

The technological achievement

  • Vertical oven approximately 8 metres high
  • 100% ceramic internal architecture
  • Specific selection of infrared wavelengths
  • Fine airflow control to manage solvent flows
  • Prevention of ignition risks

The impact

Controlled solvent evaporation

For over 10 years of operation

Even in heavily solvent-laden atmospheres

Case study 3

Infrared oven with real-time dynamic adaptation (“light journal”)

DIGITAL CAMERA

The industrial challenge

Process heterogeneous batches of parts (from 20 cm to 1.20 m, from 2 to 20 kg, variable colours and formats) on automatic conveyors, without generating production stoppages or degrading quality.

The technological achievement

  • Development of ‘light journal’ dynamic control
  • Anticipation of part arrival and ignition upstream of the conveyor
  • Real-time tracking of part passage
  • Continuous power adaptation according to size, mass, colour and typology

The impact

Elimination of gaps between conveyors

Dynamic adjustment for each part

Flexibility without performance loss

Case study 4

High-pixelisation infrared oven for aeronautical composites

The industrial challenge

Heat 3D composite parts with variable thickness, to strict aeronautical requirements in thermal stability, traceability and compliance.

The technological achievement

  • Development of a low-inertia medium-wave infrared oven
  • Reaching 450°C with a precision of ±10°C (objective ±5°C)
  • High density of thermal zones (132 zones/m² double-sided)
  • Advanced control via ThermalCore™ cabinet
  • Regulation and supervision over 200 independent zones

The impact

Industrial thermal precision

High thermal precision

Cycle time and energy

Case study 5

Retrofit of industrial oven for high-speed technical textile wire heating

The industrial challenge

Replace a heating technology on a production line, without modifying the process (product, speed, temperature), despite an extremely fine material (carbon fibre) to heat.

The technological achievement

  • Power reduction from 400 kW to 250 kW
  • Efficiency raised to 12–15% (vs <1% previously)
  • Compact 1-metre oven
  • Heating to 400°C in 6 seconds
  • Treatment of a carbon wire at 10 m/min throughput

The impact

From 400 kW to 250 kW

From <1% to 12–15%

Same product, same speed, same temperature

Sopara business sectors